Take a look at the host of benefits our solution offers you!
Drive efficiency right from the start of the production process, the initial balancing module with the in-built AI tool suggests the best lines to procedure a style based on the layout and the skill matrix of the line and balances them in a matter of seconds.
Identifying any low efficiencies and planning training prior to the start of production, resulting in increasing expected efficiencies.
Early identification of any production line bottlenecks allows earlier planning of solutions that reduce any inefficiencies.
Capacity and learning curves can be planned more accurately and efficiently based on historical data.
Identify and resolve critical bottlenecks within a matter of minutes with a detailed analysis of the Workstation wise SMV display giving visibility to operator idle time, training gaps and much more!
Accurate and fast line balancing within minutes rather than hours. A detailed operation breakdown report for easy allocation.
Easy to use time study mobile app designed for Work Study officers, which updates the system then and there, increasing accuracy and saving time.
Easy identification of operator idle time leads to better layout planning.
Make reallocations to absent operators quickly and efficiently, based on employee suggestions the system provides your work-study officers! Save time and more importantly avoid any delays in production.
Get line-wise operator absentee details right after attendance uploads to plan for operator replacements.
Easily replace absentee operators and avoid efficiency drops. A pool of best employee suggestions will be generated, enabling you to select the ideal replacement for the absentee operator.
Hours and hours taken to carry rebalancing with replaced operators can be done in minutes.
Improve your factory’s performance with data-driven insights from real-time data. Track, evaluate and monitor key performance indicators to get the most out of your factory.
Provides a summarized overview of the allocated and idle lines, performance studies done by work-study officers, line efficiencies and absentee statics for each line.
WSOs can view all the data of the production lines that they are in charge of. Easily carry out line-driven functions such as capacity balancing or rebalancing.
Evaluate individual performance, identify areas for improvement and recognize exceptional performance. A vital tool that aids in planning and career development for employees.
Create and optimize your layout virtually! The drag and drop tool with predefined elements enables you to create the layout of your production lines quickly. You can instantly make changes and optimize the production line according to the style that is being manufactured.
Virtually experiment with different combinations to reduce operator idle time in the best possible way.IE officers can consider a range of factors, both at macro and micro levels, to optimize the balance of the production line.
By optimizing layouts virtually, you can minimize work in progress, leading to potential cost reductions in production.
Identify potential bottlenecks or inefficiencies early on in the virtual planning stage, minimizing disruptions and errors during actual production.
Real time insights to aid better planning and management of machines.
Plan and manage your shop floor space in a much better way.
Quick turnarounds on production lead times with AI-powered image classification. Quickly identify the ideal factory and line to produce a new style, just by uploading a picture of the style to our solution.
Eliminate the need for manual research and analysis. AI instantly identifies the ideal factory and production line suited for that style. This translates to quicker decisions and faster production starts.
The ability to quickly identify production capabilities allows factories to react faster to changing trends and customer demands. This translates to a more agile and competitive business.
AI automates the initial style assessment, freeing up human experts to focus on more complex tasks. This reduces workload and allows for quicker decision-making.
Prioritize identifying training needs for operators early on to avoid production delays with upcoming styles.
Get real time visual insights to see how your sewing operators are achieving day to day production targets. Identify bottlenecks and training gaps early on, with our interactive operator matrix.
You can visually assess the workload of each sewing operator. This helps ensure everyone is working to their capacity and prevents some operators from being overloaded while others are idle.
Improved production planning based on accurate capacity insights leads to optimized inventory levels, reducing carrying costs and the risk of stockouts.
Visual capacity balancing allows for proactive identification of potential issues, enabling corrective actions before they significantly impact production.
Record all your time studies digitally and forget about manually updating excel sheets! Our innovative time study application gives your Work Study Officers to record cycle time digitally for multiple operations, all in a single screen. Once recorded, the KingslakeBlue Line Balancing solution is automatically updated with the time studies for operator performance evaluation.
Access cycle time data for multiple operations in one screen, improving organization and accessibility.
Enables evaluation of operator performance based on recorded times, allowing for targeted improvements.
Eliminates manual data entry in excel sheets, saving time and reducing errors.
Compare historical data with real time insights from the production floor, to ensure SMVs are met.
